Differential pressure tester
Valves
Differential pressure leak test – test station with two test nests – valves (automotive)
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Product details
2 test chambers – 1 article
Dimensions (width/height/depth)
Equipment features
Test conditions
Technical data
Dimensions (width/height/depth)
- 3100 mm x 2400 mm x 1750 mm
- 3100 mm x 1750 mm (floor area approx. 5,43 m²)
Equipment features
- manual handling of parts
- automatic sealing
- automatic leak test
- triple testing
- digital signing whether test object is ok (stamping)
Test conditions
- test 1: differential pressure test pressure: 150 mbar max. air outlet: < 100 ml/min
- test 2: flow test test pressure: 15 mbar max. air outlet: > 35 l/min
- test 3: flow test test pressure: -30 mbar max. air outlet: > 1 l/min
Technical data
- cycle time: 25 s
- capacity: 144 parts/h
- test gas: air
Ultrasonic leak tester
Filler pipes
Leak rate: 2,5 • 10-2 mbar • l/s
Leak rate: 2,5 • 10-2 mbar • l/s
Product details
1 basin – 4 articles
Equipment features
Dimensions
Test conditions internal test pressure: 1330 – 1370 mbar (absolute) external pressure: 1000 mbar (atmosphere) ∆p 330 – 370 mbar
Technical data
Equipment features
- manual handling of parts
- automatic sealing
- automatic leak test including robot handling
- QR code scan
- labelling
- OK conveyor belt
- Not OK slide
Dimensions
- 6270 mm x 3350 mm x 5910 mm (WxLxH) (floor space 21 m²)
Test conditions internal test pressure: 1330 – 1370 mbar (absolute) external pressure: 1000 mbar (atmosphere) ∆p 330 – 370 mbar
Technical data
- cycle time: 100 s
- capacity: 144 parts/h
- test gas: air
- leak rate: 2,5 • 10-2 mbar • l/s
Compressed air tanks
Ultrasonic leak test – compressed air tanks
Leak rate: 5,6·10-3 mbar∙l/s
Product details
4 basins – 1 article
Equipment features
Test conditions
Technical data
Equipment features
- automatic handling of parts
- automatic sealing
- automatic leak test
- testing of different product variants (diameter and length) without retooling (e.g. 3-cyclinders, 4-cylinders)
Test conditions
- test pressure: 11 bar against atmosphere
Technical data
- cycle time: 12 s
- capacity: 180 parts/h
- test gas: air
- leak rate: 5,6·10-3 mbar∙l/s
Helium leak tester
Heat exchangers
Helium leak test – heat exchanger
Leak rate: 2·10-4 mbar∙l/s (oil & water-oil) and 3·10-4 mbar∙l/s (water)
Product details
2 test chambers – 1 article
Equipment features
Dimensions
Test conditions
Technical data
Equipment features
- manual handling of parts
- manual sealing
- automatic leak test
- triple testing
Dimensions
- 2400 mm x 1400 mm (floor space approx. 3,4 m²)
Test conditions
- test pressure: 2-20 bar against vacuum
Technical data
- cycle time: approx. 45 s
- capacity: approx. 160 parts/h
- test gas: 100 % helium
- leak rate: 2·10-4 mbar∙l/s (oil & water-oil) and 3·10-4 mbar∙l/s (water)
SCR containers
Helium leak test – SCR container
Leak rate limit: 1·10-5 mbar∙l/s
Product details
1 testing chamber – for 2 articles with rotary table
Equipment features
Dimensions
Test conditions
Technical data
Equipment features
- manual handling of parts
- manual sealing
- automatic leak test
- helium recovery
- testing of different product variants with retooling (ca. 10 minutes)
Dimensions
- 2230 mm x 3502 mm (floor space approx. 7,8 m²)
Test conditions
- test pressure: 100 mbar against vacuum
Technical data
- cycle time: 60 s
- capacity: 60 parts/h
- test gas: 100 % helium
- leak rate limit: 1·10-5 mbar∙l/s
Fuel distributor rails
Helium leak test with robot handling – fuel distributor rails
Leak rate: 1·10-5 mbar∙l/s
Product details
2 test chambers – 1 article
Equipment features
Test conditions
Technical data
Equipment features
- automatic handling of parts
- automatic sealing
- automatic leak test
- helium recovery
- test of different product variants without retooling (z.B. 3-cylinders, 4-cylinders)
Test conditions
- test pressure: 200 bmar against vacuum
Technical data
- cycle time: 20 s (during automatic operation)
- capacity: 180 parts/h
- test gas: 100% helium
- leak rate: 1·10-5 mbar∙l/s
Fuel tanks
Helium leak test – fuel tanks
Leak rate: 1·10-5 mbar∙l/s
Product details
1 test chamber – 1 article
Equipment features
Dimensions
Test conditions
Technical data
Equipment features
- manual handling of parts
- automatic sealing
- automatic leak test
- helium recovery
- testing of different product variants with retoolingn
Dimensions
- 3000 mm x 4000 mm (floor space approx. 9 m²)
Test conditions
- test pressure: 100 mbar against vacuum
Technical data
- cycle time: 72 s
- capacity: 50 parts/h
- test gas: 100 % Helium
- leak rate: 1·10-5 mbar∙l/s
Fuel tanks
Helium leak test – fuel tanks
Leak rate: 1·10-5 mbar∙l/s
Product details
1 test chamber – 1 article
Equipment features
Dimensions
Test conditions
Technical data
Equipment features
- manual handling of parts
- manual sealing
- automatic leak test
- helium recovery
- testing of different product variants with retooling (approx. 10 minutes)
Dimensions
- 3300 mm x 3100 mm (floor space approx. 10,2 m²)
Test conditions
- test pressure: 0-380 mbar against vacuum
Technical data
- dimensions of parts: 1235 mm x 763 mm x370 mm (L x W x H)
- cycle time: 80 s
- capacity: 45 parts/h
- test gas: 100 % Helium
- leak rate: 1·10-5 mbar∙l/s
Fuel tanks
Helium leak test with robot handling- fuel tanks
Leak rate: 8,3·10-5 mbar∙l/s
Product details
2 test chambers – 1 article
Equipment features
Test conditions
Technical data
Equipment features
- automatic handling of parts
- automatic sealing
- automatic leak test
- helium recovery
Test conditions
- test pressure: 100 mbar against vacuum
Technical data
- cycle time: 72 s
- capacity: 50 parts/h
- test gas 100% helium
- leak rate: 8,3·10-5 mbar∙l/s
Fuel tanks
Helium leak test – fuel tanks
Leak rate: 1·10-4 mbar∙l/s
Product details
1 test chamber – 1 article
Equipment features
Dimensions
Test conditions
Technical data
Equipment features
- manual handling of parts
- manual sealing
- automatic leak test
- helium recovery
Dimensions
- 4950 mm x 5000 mm (floor space approx. 24,75 m²)
Test conditions
- test pressure: 100 mbar against vacuum
Technical data
- cycle time: 82 s (during automatic operation)
- capacity: 43 parts/h
- test gas: 100 % helium
- leak rate: 1·10-4 mbar∙l/s
Compressed air tanks
Ultrasonic leak test – compressed air tanks
Leak rate: 5,6·10-3 mbar∙l/s
Product details
4 basins – 1 article
Equipment features
Test conditions
Technical data
Equipment features
- automatic handling of parts
- automatic sealing
- automatic leak test
- testing of different product variants (diameter and length) without retooling (e.g. 3-cyclinders, 4-cylinders)
Test conditions
- test pressure: 11 bar against atmosphere
Technical data
- cycle time: 12 s
- capacity: 180 parts/h
- test gas: air
- leak rate: 5,6·10-3 mbar∙l/s
Fuel tanks
Helium leak test – steel fuel tanks
Leak rate : 1,8·10-5 mbar∙l/s
Product details
1 test chamber – 1 article
Equipment features
Dimensions
Test conditions
Technical data
Equipment features
- manual handling of parts
- manual sealing
- automatic leak test
- helium recovery system
Dimensions
- 4520 mm x 5123 mm x 3789 mm (W x L x H)(floor space approx. 23,16 m²)
Test conditions
- test pressure: 300 mbar against vacuum
Technical data
- cycle time: 240 s (during automatic operation)
- capacity: 15 parts/h
- test gas: 100 % helium
- leak rate: 1,8 ·10-5 mbar∙l/s
ERG
Helium leak test – exhaust gases recirculation coolant housings
leak rate : 1·10-5 mbar∙l/s
Product details
1 test chamber – 1 article
Equipment features
Dimensions
Test conditions
Technical data
Equipment features
- manual handling of parts
- manual sealing
- automatic leak test
- double-sided helium leak test
Dimensions
- 2770 mm x 2260 mm (floor space approx. 6,3 m²)
Test conditions
- test pressure: 3,5 – 10 bar against vacuum
Technical data
- cycle time: 170 s
- capacity: 21 parts/h
- test gas: 100 % helium
- leak rate: cooling side 1,6·10-2 mbar∙l/s & gas side 3,3·10-2 mbar∙l/s
Fuel tanks
Helium leak test under vacuum – ground housings
Leak rate: 1,8.10-5 mbar . l/s
Product details
1 test chamber – 1 article
Equipment features
Test conditions
Technical data
Equipment features
- manual handling of parts
- manual sealing
- automatic leak test
- including integrated pressure test
Test conditions
- test pressure: max. 8 bar against vacuum
Technical data
- cycle time: ≤ 10 min.
- capacity: 6 parts/h
- test gas: 100% helium
- leak rate: 1·10-6 mbar∙l/s